Two Screw Mandrels Wire Rod Coil Shot Blasting Machine for Wire Descaling

• After-sales Service: One Year
• Warranty: One Year
• Application: Wire Surface Derusting
• Fuel: Electric
• Type: Wire Rod Coild Shot Blasting Machine
• Cleanliness: High Cleanliness
• Model NO.: PMW5500
• Automation: Automatic
• Certification: CE, CB, ETL, RoHS, UR
• Feature: Rust / Corrosion Proof
• Condition: New
• Customized: Customized
• Blast Wheel Power: 30kw/Set
• Derusting Cost: 18-35RMB/T
• Production Efficiency: 4-9coils Per Hour
• Wire Loss: 0.2-0.3%
• Speed: 4-9 Rolls/Hour
• Transport Package: Nuded Cargo
• Specification: 12.5*5.5*6.4 m
• Trademark: pumingwei
• Origin: China
• Production Capacity: 50 Sets Per Year

Product Description

Product Description

PMW5500 type wire rod shot blasting machine is special cleaning equipment of wire rod,and using shot blasting technology to clean wire surface scale and squamous layer.the rust removal level of surface can reach Sa2.0-2.5 after the workpiece is cleared .It has characteristics of economy,pro-environment and high-efficiency compared with pickling way and without scratch on the surface of wire.
The equipment adopts a unique "turnover door+pin-ended" to carry the wire rod working mode. Simply supported shaft (pin ended)is made of special alloy steel,and the main shaft has the function of automatic dispersing the wire ,it is composed of organic whole in the normal working with pin-ended(simply supported shaft), the design of simply supported shaft greatly improves the service life of the main shaft compared with cantilever shaft .It is also a patented product of our company (patent No. : 201620372463.5). In the process of shot, the device makes wire operate compound action of up and down + side to side + positive and negative rotation to achieve the effect of thorough cleaning. The reasonable arrangement of impeller head have resulted in effective blasting of steel shot in the inner and outer surfaces of wire,the machine is controlled by PLC, and the operation is convenient and reliable.

 

Product Parameters

PMW5500 wire rod shot blasting machine 

Application range	fasteners,wire rope,spring,stainless steel,welding rod,cold-heading wire,etc.
Production capacity	60,000-120,000 each year
Wire diameter	5.5-42mm
Equipment size	12.5*5.5*6.4m(overground height)
Wire loss	0.2-0.3%
Derusting cost	about18-35RMB/T
Production efficiency	4-9coils/per hour

Impeller head system date

Number	Item name		unit	Numeric value	Notes
1	Impeller head	quantity	set	8	1.connection technology with electric motor belt 2.wear resistant parts are wear resistant  materials 3.frequency impeller head speed control
		model	/	Q035
		The max shot blasting rate	kg/min	8×450=3600
		Impeller width	mm	80
		power	kW	8×30=240
2	cabinet	quantity	Piece	1	Protection liner plate is wear resistant steel plate
		Wearing plate	/	Wearable alloy material
3	curtain separator	quantity	set	2
		Separation volume	t/h	2*120=240
		Separation rate	%	99.9
		form	adjustable curtain air separation
4	Bucket type lifter	Quantity	set	2	1.Bending composite shell technology
		Lifting capacity	t/h	240
		Lifting speed	m/s	1.22
		power	kW	2*11
5	screw conveyor at the bottom	quantity	Set	2	Equipping with inspection status
		Conveying capacity	t/h	240
		Screw diameter	mm	320
		power	kW	2*5.5
6	Steel shot controller	Quantity	set	8
		Rate of flow(max)	kg/min	8×450
		Control type	/	ADJ
		Control type	/	Air operated
7	power		kW	165

Features

PMW5500 double position turnover door wire rod shot blasting machine
1.Environmentally-friendly technology instead of pickling.
2.Remote control,easy operation.
3.To disperse the wire automatically,even,high effective
   and lowl abor intensity for operator.             
4.Ultra-low emission:3mg/m³.
5.Widely used in (high,medium,low) carbon steel,alloy
   steel,stainless steel and others.
6.Good work environment and negative pressurewithin equipment.
7.Can be customized according to customer products.

1. High-performance wear-resistant materials
(1) Wear-resistant parts of the shot blasting chamber - protected by high-wear alloy materials.
(2) Main wear-resistant parts of the shot blaster - made of high-chromium castings to extend their service life.
2. Efficient shot blaster
(1) Easy and convenient blade disassembly: The blades are inserted from the center of the impeller and fixed by centrifugal force generated by impeller, body ,without any fixing tools required for disassembly, making it simple and convenient.
 (2) Eight are installed at the back and sides of the machine body, drive method has several advantages:
1) Reduces vibration.
 2) Allows for adjusting the to requirements.
 3) Extends motor bearing lifespan.
3. Rigorous sealing technology - The shot blasting chamber is welded with steel plates and structural steel to ensure sufficient rigidity and strength. The door adopts a labyrinth seal design.
4. Full-curtain shot residues separation system - This machine adopts an advanced full-curtain shot residues separation system with a manually adjustable mechanism that controls curtain thickness for optimal separation efficiency, achieving a separation rate of ≥99.9%.

Trade information

1.Production time: 20-40 days or half years according to different type. 
2.the time of installation and debugging: 10-15 days. 
3.Installation and debugging: We will dispatch 1-2 technicians to help with machine installation and debugging, customer pays for their tickets, hotel and diet.
4. Warranty time: 12 months from date of debugging completion, but not exceed18 months from date of delivery.
5. Payment term: 30% as prepayment, balance 70% before delivery or L/C at sight. 
6. English documents: including total installation drawing, pit design drawing, instruction book, circuit diagram drawing and notice, etc.

After Sales Service

1.Supplier ensure that the name, model, specification and quantity are consistent with technical agreement ,and wemake sure that all machine is new with qualifying product through perfect technology and installation,the quality is stable and reliable.There are no defects in design, material and technology,which is available for customer proposal.And meets the standard of national industry.
2.Arrange for engineer or skilled labour to installation and comissioning of equipment in overseas( except force majeure, inappropriate operation and the quick-wear parts ).
3.In order to ensure a good quality, every machine in the factory will be strict calibration and commissioning before they leave the factory.
4.We will direct the installation and operation of the equipment, and train operators for customer.