Basic Info.
After-sales Service
One Year
Application
Wire Surface Derusting
Type
Wire Rod Coild Shot Blasting Machine
Certification
CE, CB, ETL, RoHS, UR
Feature
Rust / Corrosion Proof
Impeller Head Power
30kw/Set
Derusting Cost
18-35RMB/T
Production Efficiency
4-9coils Per Hour
Transport Package
Nuded Cargo
Specification
12.5*5.5*6.4m
Product Description
Product Description
PMW5500 type wire rod shot blasting machine is special cleaning equipment of wire rod,and using shot blasting technology to clean wire surface scale and squamous layer.the rust removal level of surface can reach Sa2.0-2.5 after the workpiece is cleared .It has characteristics of economy,pro-environment and high-efficiency compared with pickling way and without scratch on the surface of wire.
The equipment adopts a unique "turnover door+pin-ended" to carry the wire rod working mode. Simply supported shaft (pin ended)is made of special alloy steel,and the main shaft has the function of automatic dispersing the wire ,it is composed of organic whole in the normal working with pin-ended(simply supported shaft), the design of simply supported shaft greatly improves the service life of the main shaft compared with cantilever shaft .It is also a patented product of our company (patent No. : 201620372463.5). In the process of shot, the device makes wire operate compound action of up and down + side to side + positive and negative rotation to achieve the effect of thorough cleaning. The reasonable arrangement of impeller head have resulted in effective blasting of steel shot in the inner and outer surfaces of wire,the machine is controlled by PLC, and the operation is convenient and reliable.
Product Parameters
PMW5500 wire rod shot blasting machine Application range | fasteners,wire rope,spring,stainless steel,welding rod,cold-heading wire,etc. |
Production capacity | 60,000-120,000 each year |
Wire diameter | 5.5-42mm |
Equipment size | 12.5*5.5*6.4m(overground height) |
Wire loss | 0.2-0.3% |
Derusting cost | about18-35RMB/T |
Production efficiency | 4-9coils/per hour |
Impeller head system date
Number | Item name | unit | Numeric value | Notes |
1 | Impeller head | quantity | set | 8 | 1.connection technology with electric motor belt 2.wear resistant parts are wear resistant materials 3.frequency impeller head speed control |
model | / | Q035 |
The max shot blasting rate | kg/min | 8×450=3600 |
Impeller width | mm | 80 |
power | kW | 8×30=240 |
2 | cabinet | quantity | Piece | 1 | Protection liner plate is wear resistant steel plate |
Wearing plate | / | Wearable alloy material |
3 | curtain separator | quantity | set | 2 | |
Separation volume | t/h | 2*120=240 |
Separation rate | % | 99.9 |
form | adjustable curtain air separation |
4 | Bucket type lifter | Quantity | set | 2 | 1.Bending composite shell technology |
Lifting capacity | t/h | 240 |
Lifting speed | m/s | 1.22 |
power | kW | 2*11 |
5 | screw conveyor at the bottom | quantity | Set | 2 | Equipping with inspection status |
Conveying capacity | t/h | 240 |
Screw diameter | mm | 320 |
power | kW | 2*5.5 |
6 | Steel shot controller | Quantity | set | 8 | |
Rate of flow(max) | kg/min | 8×450 |
Control type | / | ADJ |
Control type | / | Air operated |
7 | power | kW | 165 | |
Features
PMW5500 double position turnover door wire rod shot blasting machine
1.Environmentally-friendly technology instead of pickling.
2.Remote control,easy operation.
3.To disperse the wire automatically,even,high effective
and lowl abor intensity for operator.
4.Ultra-low emission:3mg/m³.
5.Widely used in (high,medium,low) carbon steel,alloy
steel,stainless steel and others.
6.Good work environment and negative pressurewithin equipment.
7.Can be customized according to customer products.
1. High-performance wear-resistant materials
(1) Wear-resistant parts of the shot blasting chamber - protected by high-wear alloy materials.
(2) Main wear-resistant parts of the shot blaster - made of high-chromium castings to extend their service life.
2. Efficient shot blaster
(1) Easy and convenient blade disassembly: The blades are inserted from the center of the impeller and fixed by centrifugal force generated by impeller, body ,without any fixing tools required for disassembly, making it simple and convenient.
(2) Eight are installed at the back and sides of the machine body, drive method has several advantages:
1) Reduces vibration.
2) Allows for adjusting the to requirements.
3) Extends motor bearing lifespan.
3. Rigorous sealing technology - The shot blasting chamber is welded with steel plates and structural steel to ensure sufficient rigidity and strength. The door adopts a labyrinth seal design.
4. Full-curtain shot residues separation system - This machine adopts an advanced full-curtain shot residues separation system with a manually adjustable mechanism that controls curtain thickness for optimal separation efficiency, achieving a separation rate of ≥99.9%.
Trade information
1.Production time: 20-40 days or half years according to different type.
2.the time of installation and debugging: 10-15 days.
3.Installation and debugging: We will dispatch 1-2 technicians to help with machine installation and debugging, customer pays for their tickets, hotel and diet.
4. Warranty time: 12 months from date of debugging completion, but not exceed18 months from date of delivery.
5. Payment term: 30% as prepayment, balance 70% before delivery or L/C at sight.
6. English documents: including total installation drawing, pit design drawing, instruction book, circuit diagram drawing and notice, etc.
After Sales Service
1.Supplier ensure that the name, model, specification and quantity are consistent with technical agreement ,and wemake sure that all machine is new with qualifying product through perfect technology and installation,the quality is stable and reliable.There are no defects in design, material and technology,which is available for customer proposal.And meets the standard of national industry.
2.Arrange for engineer or skilled labour to installation and comissioning of equipment in overseas( except force majeure, inappropriate operation and the quick-wear parts ).
3.In order to ensure a good quality, every machine in the factory will be strict calibration and commissioning before they leave the factory.
4.We will direct the installation and operation of the equipment, and train operators for customer.
Address:
552 Gongye 2road, Mingshui Street, Zhangqiu District, Jinan, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, HSE, QC 080000, BSCI
Company Introduction:
Jinan Pumingwei Electromechanical Equipment Co., Ltd. Was founded in 2013, located in national high-tech development zone, Zhangqiu district, Jinan city with a registered capital of ten million RMB, we have four branches and offices in Jinan, Qingdao, Jiaxing, Shijiazhuang, etc. There are over 70 employees, more than 10 R & D engineers and over 30 R & D patents. Which is a national high-tech enterprise and is awarded SRDI in Shandong Province and Jinan City, mainly specialized in R & D, design, manufacture, sell and after-sales( maintenance)service for shot blasting derusting equipment on Eco- friendly metal surface, abrasive derusting equipment, intelligent production line and other accessory duster and packer.
Company equipment is Eco-friendly(instead of pickling), annual production capacity of wire is 5, 000-150, 000 tons, intelligent production line is 500, 000tons, the lowest emission is 3mg/m³ , the noise is less than 85dB, widely used in high, middle low carbon steel, alloy steel, stainless steel and other steel wire products industrial, as well as industrial like castings, forging parts in industry of foundry, building, chemical, motor, machine tool, shipping, car, motorcycle, bridge and machinery.
The company equipment: Wire rod shot blasting machine, roller through shot blasting machine, shot blasting intelligent production line, uncoiling through type wire rod shot blasting machine, crawler shot blasting machine, hook shot blasting machine, blasting room, wire packer, etc. These equipment can be customized to meet customer requirements.
Enterprise culture: Honesty, ability, service, , win-win.
Pumingwei insists on green as the starting point, green mountains are gold mountains, gather all strength and assiduously seek, constantly strength the brand culture, worldwide sales network. Our company is willing to cooperate with new and old customers from home and abroad sincerely to create brilliant!