Turnover Door Type Wire Shot Blasting Machine for Production Capacity (60000-120000 tons)

• Warranty: One Year
• Application: Wire Surface Derusting
• Type: Wire Rod Coild Shot Blasting Machine
• Cleanliness: High Cleanliness
• Automation: Automatic
• Certification: CE, CB, ETL, RoHS, UR
• Model NO.: PMW5500
• Feature: Rust / Corrosion Proof
• Condition: New
• Customized: Customized
• Impeller Head Power: 30kw/Set
• Derusting Cost: 18-35RMB/T
• Production Efficiency: 4-9coils Per Hour
• Wire Loss: 0.2-0.3%
• Transport Package: Nuded Cargo
• Specification: 12.5*5.5*6.4m
• Trademark: pumingwei
• Origin: China
• Production Capacity: 50 Sets Per Year

Product Description

Product Description

PMW5500 type wire rod shot blasting machine is special cleaning equipment of wire rod,and using shot blasting technology to clean wire surface scale and squamous layer.the rust removal level of surface can reach Sa2.0-2.5 after the workpiece is cleared .It has characteristics of economy,pro-environment and high-efficiency compared with pickling way and without scratch on the surface of wire.
The equipment adopts a unique "turnover door+pin-ended" to carry the wire rod working mode. Simply supported shaft (pin ended)is made of special alloy steel,and the main shaft has the function of automatic dispersing the wire ,it is composed of organic whole in the normal working with pin-ended(simply supported shaft), the design of simply supported shaft greatly improves the service life of the main shaft compared with cantilever shaft .It is also a patented product of our company (patent No. : 201620372463.5). In the process of shot, the device makes wire operate compound action of up and down + side to side + positive and negative rotation to achieve the effect of thorough cleaning. The reasonable arrangement of impeller head have resulted in effective blasting of steel shot in the inner and outer surfaces of wire,the machine is controlled by PLC, and the operation is convenient and reliable.

 

Product Parameters

PMW5500 wire rod shot blasting machine 

Application range	fasteners,wire rope,spring,stainless steel,welding rod,cold-heading wire,etc.
Production capacity	60,000-120,000 each year
Wire diameter	5.5-42mm
Equipment size	12.5*5.5*6.4m(overground height)
Wire loss	0.2-0.3%
Derusting cost	about18-35RMB/T
Production efficiency	4-9coils/per hour

Impeller head system date

Number	Item name		unit	Numeric value	Notes
1	Impeller head	quantity	set	8	1.connection technology with electric motor belt 2.wear resistant parts are wear resistant  materials 3.frequency impeller head speed control
		model	/	Q035
		The max shot blasting rate	kg/min	8×450=3600
		Impeller width	mm	80
		power	kW	8×30=240
2	cabinet	quantity	Piece	1	Protection liner plate is wear resistant steel plate
		Wearing plate	/	Wearable alloy material
3	curtain separator	quantity	set	2
		Separation volume	t/h	2*120=240
		Separation rate	%	99.9
		form	adjustable curtain air separation
4	Bucket type lifter	Quantity	set	2	1.Bending composite shell technology
		Lifting capacity	t/h	240
		Lifting speed	m/s	1.22
		power	kW	2*11
5	screw conveyor at the bottom	quantity	Set	2	Equipping with inspection status
		Conveying capacity	t/h	240
		Screw diameter	mm	320
		power	kW	2*5.5
6	Steel shot controller	Quantity	set	8
		Rate of flow(max)	kg/min	8×450
		Control type	/	ADJ
		Control type	/	Air operated
7	power		kW	165

Features

PMW5500 double position turnover door wire rod shot blasting machine
1.Environmentally-friendly technology instead of pickling.
2.Remote control,easy operation.
3.To disperse the wire automatically,even,high effective
   and lowl abor intensity for operator.             
4.Ultra-low emission:3mg/m³.
5.Widely used in (high,medium,low) carbon steel,alloy
   steel,stainless steel and others.
6.Good work environment and negative pressurewithin equipment.
7.Can be customized according to customer products.
The equipment is equipped with 8 sets impeller head according to the characteristics of wire rod,which is installed on the rear/side of the shot blasting chamber to clear the wire with 60-90secs cast speed,.By using screw horizontal conveying shot system, high strength belt hoist, steel shot residue separation system, purification dedusting system of two-stage polyester fiber filter (inertia + filter ) and (automatic + manual )HMI electric control system,it makes the workpiece meets efficient shot blasting requirements